Description
If you operate in the food processing industry, you already know that blanching is one of the most critical stages in raw material preparation. This process has a direct impact on the quality of the final product. The Negin Steel Alvand Blancher Machine is engineered with premium stainless steel construction to blanch or thermally shock food products quickly, uniformly, and under hygienic conditions. It is the ideal solution for preserving natural color, eliminating bitterness, extending shelf life, and preparing raw materials before further processing.
Blancher Machine Features & Specifications
| Specification | Technical Description |
|---|---|
| Product Name | Blancher Machine |
| Primary Application | Pre-cooking and blanching vegetables, fruits, and legumes before further processing |
| Stainless Steel Grade | 304 Stainless Steel (AISI 316 available for enhanced corrosion resistance) |
| Overall Dimensions | 3 to 6 m (L) × 1 to 1.5 m (W) × 1.5 m (H) |
| Stainless Steel Thickness | 2 to 4 mm |
| Approximate Weight | 600 to 1500 kg |
| Power Supply | 380 V, Three-Phase, 50 Hz |
| Motor & Heating Element Power | 5 to 20 kW, depending on capacity |
| Tank Capacity | 300 to 1000 L |
| Operator & Equipment Safety | Temperature sensor, mechanical safety guard, pressure relief valve, and automatic thermal shutdown |
| Automation Level | Fully automatic or semi-automatic with PLC control and HMI touchscreen |
| Product Contact Material | 304 or 316 Stainless Steel compliant with CE and FDA standards |
| Cleaning & Maintenance | Integrated CIP system, rapid drainage, and polished dead-leg-free surfaces |
| Efficiency & Energy Consumption | High operating efficiency with up to 25% lower energy consumption than conventional models |
| Environmental Resistance | Resistant to moisture, corrosion, and industrial cleaning chemicals |
| Performance Accuracy | Precise temperature control of ±1°C with accurate process timing |
| Ease of Operation | User-friendly interface with touchscreen display and fault alarm system |
| Production Capacity | 200 to 2000 kg/h |
| Operating Principle | Product conveyed through a hot water or steam tank using a mesh conveyor belt or screw conveyor |
| Food Industry Applications | Vegetables, corn, potatoes, peas, mushrooms, and fruits |
| Pharmaceutical Applications | Primary blanching and sanitization of medicinal herbs and raw botanical materials |
| Chemical Industry Applications | Controlled thermal treatment of chemicals and biopolymers |
| Body & Component Material | 304 Stainless Steel body with 316L product-contact components |
| Technical Features | Automatic temperature and time control, conveyor speed adjustment, and automatic product discharge |
| Hygienic Standards & Certifications | CE, ISO 9001, HACCP, and FDA Compliance |
| Automation Level | Semi-automatic to fully automatic, compatible with continuous production lines |
| Processing Method | Blanching with hot water or direct steam followed by rapid cooling |
| Energy Consumption | 10 to 15 kWh (depending on production capacity) |
| Production Line Integration | Compatible with washing, drying, and tunnel freezing lines |
Customizable Options for the Negin Steel Alvand Blancher Machine
Negin Steel Alvand offers a wide range of customization options to meet your production requirements:
- Double- or triple-jacketed design
- Rapid discharge system
- Internal agitator
- Digital controller or PLC control system
- Heavy-duty double-layer insulated lid
- Anti-vibration support legs
- Increased tank capacity
Why Choose the Negin Steel Alvand Blancher Machine?
- Precise Control of Blanching Temperature and Processing Time
One of the most critical aspects of the blanching process is maintaining accurate temperature control. Equipped with a jacketed heating system and a digital temperature sensor, this machine maintains stable processing conditions, ensuring that food products:
- Do not become overcooked or soft
- Retain their natural color
- Preserve their nutritional value
This precise control ensures consistent product quality across every production batch.
- All-Stainless Steel Construction in
304or316Grade
The machine is manufactured from high-quality stainless steel that does not affect the taste or aroma of food products. It is fully washable, hygienic, corrosion-resistant, and designed to withstand high operating temperatures.
- Fast and Uniform Cooking Performance
Optimized heat circulation inside the processing tank ensures uniform blanching throughout the product. This is especially important for vegetables, carrots, potatoes, eggplants, green beans, and various ready-to-cook food products.
- Extended Shelf Life of Finished Products
Proper blanching significantly reduces microbial activity and helps extend product shelf life. With precise temperature control, the machine delivers an effective thermal shock that minimizes premature spoilage and maintains product quality.
- Suitable for Multiple Industries
The machine is ideal for processing:
- Blanched vegetables
- Partially cooked vegetables
- Frozen food ingredients
- Ready-to-cook products
- Canned foods
- Pickled products
- Jams and fruit compotes
Wherever precise pre-cooking or blanching is required, the Negin Steel Alvand Blancher Machine provides a reliable and efficient processing solution.
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