Description
Features and Specifications of the Manual CIP System
| Feature | Specification |
|---|---|
| Equipment Name | Clean-in-Place (CIP) System – Manual Version |
| Operating Method | Manual – The operator manually starts, operates, and controls the system. |
| Primary Application | Internal cleaning of tanks, pipelines, valves, and processing equipment without dismantling the system. |
| Cleaning Stages | Typically a 4-step cycle: Pre-rinse → Alkaline Wash (Caustic) → Acid Wash → Final Rinse |
| Critical Process Parameters |
Temperature: Approximately 70–75°C during the alkaline cleaning phaseDetergent Concentration: 0.5–1.5% for the alkaline solutionFlow Velocity / Turbulence: Adequate turbulent flow (approximately 1.5 m/s)
|
| Key System Components |
Chemical storage tank(s) (alkaline, acid, hot water/sterile water) Transfer pumps Piping and return circuit Control valves Concentration, temperature, pressure, and flow sensors Control system (simplified in the manual version) |
| Tank Material and Construction | Typically manufactured from hygienic stainless steel with a dead-leg-free sanitary design. |
| Available Configurations | Manual / Semi-Automatic / Fully Automatic – Available in various capacities (typically several hundred liters). |
| Advantages | Reduced manual labor, improved hygiene and quality control, and lower water and cleaning chemical consumption. |
| Limitations |
|
| Recommended Capacity | Customizable according to process requirements (e.g., 300–600 liters or larger). |
| Tank Configuration | Typically includes a minimum of 3 tanks (caustic, acid, and water/sterile water). More advanced configurations may include up to 5 tanks, such as raw water, recovery water, and sterile water tanks. |
| Final Sanitization Temperature | Approximately 90–95°C during the hot water sanitization stage for final disinfection. |
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